Printing Without a Cylinder
In addition to its versatility, digital pouch printing eliminates the need for a cylinder, which means that it can be used for both full-color and monochrome products. This type of packaging allows for easy changes, such as color or design, without sacrificing quality. And it can also be used for low-volume applications. It’s also less expensive than a cylinder-based machine and can be a good option for companies that want to print their own labels.
While digital printing without a cylinder is able to produce quality prints, it requires a significant amount of time to change cylinders and plates. In order to get financial benefits from pouch printing, you need to do a minimum of 50,000 pieces, but a smaller run of a few hundred pieces can still produce the same quality seal. In addition, rotogravure is more cost-effective for short runs.
While a pouch machine is a more efficient option, changing between different sizes can be time-consuming. To save time, most machines have a menu that allows for recipe-saving features and positioning assist systems to speed up the process. The longer seal dwell times ensure that your pouches will remain free of defects. However, the process of changing cylinders can be tedious, so you’ll want to invest in a specialized machine with the correct capabilities for your needs.
Digital Pouch Printing Without a Cylinder
Another advantage of digital pouch printing is the increased repeatability. In the past, you’d have to do a 50,000-plus run in order to reap the benefits of flexogravure printing. Today, you can use a shorter run of this method with digital technology. If you are looking for a fast and affordable method, you can consider the above methods. The advantages of both methods are clear. This article explains the advantages of both processes.
Among the benefits of digital pouch printing is its ability to save money. For example, if you have a small business, it can be easier to afford a digital pouch machine than a rotogravure machine. Moreover, the cost benefit of digital pouch printing is far greater than those of rotogravure printing, so it’s better for smaller-scale companies. Aside from these advantages, many companies will find it advantageous for their business to invest in digital printers.
While digital printing without a cylinder has many advantages, it has some disadvantages. One of these is the lack of repeatability. Oftentimes, companies will need to change pouch sizes several times before they’re satisfied with the results. With a rotogravure machine, however, there’s no need to make adjustments to the press. In contrast, digital printing without a cylinder, however, is more flexible.